MANUFACTURING

500% production increase in manufacturing

By September 19, 2019 March 11th, 2020 No Comments

500% production increase in manufacturing

Significantly increasing output without jeopardising a competitive advantage with regards to responsiveness.

500% production increase in manufacturing

Significantly increasing output without jeopardising a competitive advantage with regards to responsiveness.

Deliverable —

Improved manufacturing processes

Client —

Australian manufacturer of conveyor equipment

1 — ISSUE
2SOLUTION
3RESULT

1  ISSUE

Our client was looking to increase overall manufacturing output by updating operating processes and procedures without jeopardising responsiveness to customer orders and demands – considered to be their competitive advantage.

2  Solution

We drew on our extensive experience in the automotive and manufacturing sectors to develop a world-class quality and manufacturing system to sustainably grow operations. Over 26 weeks, we implemented a lean manufacturing improvement program to increase performance across a number of specific project streams, including labour productivity, equipment productivity, inventory management and plant management.

3  RESULT

We delivered a 500% increase in output per week, a 77% reduction in average lead time from work order to pack, and ISO 9001 system implementation and certification.

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